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EVL6566A-75WADP 19 V - 75 W laptop adapter with tracking boost PFC pre-regulator, using the L6563 and the L6566A Data Brief Features Universal input mains range: 90/264Vac Frequency 45 / 65 Hz Output voltage: 19 V@4 A continuous operation Mains harmonics: Acc. to EN61000-3-2 Class-D ST-by mains consumption: Less than 0.25 W @265Vac Overall efficiency: Better than 86% EMI: According to EN55022-Class-B Safety: According to EN60950 Low profile design: 25 mm maximum height PCB single layer: single side, 70 m, CEM-1, 78x174 mm, Mixed PTH/SMT Description In this data brief of the EVL6566A-75WADP demo board, the main characteristics and features of a 75 W adapter wide-range input mains, powerfactor-corrected AC-DC adapter using the new L6566A controller and the L6563 dedicated to the PFC stage are described. High efficiency and the very low standby input consumption are highlighted in the following figures and tables. The board is programmed for working at fixed frequency (65 kHz) under nominal condition (19 V at 4 A). On the secondary side the TSM1014 with a precise voltage reference and the optocoupler SFH617A-4 to transfer the error amplifiers information to the primary side have been used. September 2007 Rev 1 1/8 www.st.com 8 For further information contact your local STMicroelectronics sales office. Efficiency EVL6566A-75WADP 1 Efficiency Table 1 below shows the efficiency with two different input voltages. The table begins with the nominal load at 80 W on the output and it displays the efficiency at every power decrease of 5 W. Table 1. Efficiency measurements 230 V-50 Hz Pin 85.73 80.56 74.91 68.68 62.40 56.96 52.31 47.03 41.01 34.40 29.60 24.70 17.86 11.98 6.64 2.73 Pout 75.05 70.00 65.01 59.97 55.01 50.00 45.02 40.00 35.05 30.00 25.02 20.00 14.94 10.00 5.01 1.99 Eff. 87.5% 86.9% 86.8% 87.3% 88.2% 87.8% 86.1% 85.1% 85.5% 87.2% 84.5% 81.0% 83.7% 83.5% 75.5% 72.9% Pin 87.24 80.73 74.34 68.95 63.80 58.03 51.80 45.45 40.53 35.15 29.00 23.07 18.36 11.88 6.10 2.53 115 V-60 Hz Pout 75.06 70.00 65.01 60.00 55.02 50.04 45.05 40.00 35.05 30.00 25.02 20.00 15.05 10.00 5.05 1.99 Eff. 86.0% 86.7% 87.4% 87.0% 86.2% 86.2% 87.0% 88.0% 86.5% 85.3% 86.3% 86.7% 82.0% 84.2% 82.8% 78.7% Above the 20 W power output, the efficiency is constant over 85%. Figure 1. Overall efficiency versus output power at nominal mains voltages 2/8 EVL6566A-75WADP Full load 2 Full load Figure 2 and Figure 3 below show the drain and gate fly-back waveforms and the relevant switching frequency at full load. Figure 2. L6566A fly-back stage waveforms at 115 V-60 Hz full load Figure 3. L6566A fly-back stage waveforms at 230 V-50 Hz full load CH1: drain 6566A CH2: gate 6566A CH1: drain 6566A CH2: gate 6566A 3/8 Light load condition (fold back frequency) EVL6566A-75WADP 3 Light load condition (fold back frequency) To improve the efficiency at light load, a frequency shifting has been implemented on the board. Thus, at decreasing load, the frequency also decreases. Figure 4 and Figure 5 below show the drain and gate fly-back waveforms and the relevant switching frequency with a load of 0.2 A. Figure 4. L6566A fly-back stage waveforms at 115 V-60 Hz 0.2 A Figure 5. L6566A fly-back stage waveforms at 230 V-50 Hz full load CH1: drain 6566A CH2: gate 6566A CH1: drain 6566A CH2: gate 6566A Table 2 below shows the efficiency when we set the power input with 2.4 or 1.7 W in two different voltage inputs with the fold back network plugged in. Table 2. Standby consumption Light load condition Vin = 230 V Pin Pout Efficiency 2.40 1.51 62.9% 1.69 1.06 62.7% 2.41 1.70 70.5% Vin = 115 V 1.71 1.14 66.7% 4/8 EVL6566A-75WADP No-load 4 No-load Table 3 gives the power consumption of the circuit during no-load operation. Figure 6 and Figure 7 show the main waveforms under this condition. Table 3. No-load consumption Vin [Vrms] 90 115 230 265 Input power [W] 0.94 0.107 0.202 0.260 Figure 6. L6566A fly-back stage waveforms at 115 V-60 Hz no-load Figure 7. L6566A fly-back stage waveforms at 230 V-50 Hz no-load CH1: drain 6566A CH2: Vcc 6566A CH3: Vout adapter CH1: drain 6566A CH2: Vcc 6566A CH3: Vout adapter 5/8 5 C1 2N2 C5 470N - 400V R2 680K R3 2M2 C7 2N2 Figure 8. 1 2 3 C3 470N C2 2N2 90-264Vac R4 68K R6 680K R5 2M2 R28 680K C8 1N0 HS3 HEAT-SINK R11 2M2 R8 75K D5 STPS20H100CFP D17 BZV55-B18 R78 2K2 R77 100K R75 1K8 J2 R76 4K7 C17 100N C13 R22 R015 R9 75K R66 3R9 L3 TSL0706 - 1R5-4R3 R14 3R9 ~ _ Schematic C4 470N R7 3M3 R12 3M3 R15 100K C9 100N Q2 STP9NK50ZFP D4 1.5KE250A U1 L6563 1000u - 25V INV VCC 2-3 15-16 D7 C12 STPS20H100CFP C16 C15 1u R23 27R R24 100K D8 STTH108A HS1 HEAT-SINK R17 62K 2 COMP GD 13 1000u - 25V 1 14 3 MULT GND 12 100u - 25V R18 51K C19 2N2 4 CS ZCD 11 5 VFF RUN 10 C21 470N R27 0R33 6 TBO PWM-STOP 9 7 C24 2N2 R30 22K PFC-OK PWM-LATCH 8 R26 0R0 R10 33K EVL6562A-TM-80W schematic C25 220p C26 22N R34 390K R72 0R0 C32 100N D12 R43 LL4148 4R7 Q5 STP10NK80ZFP U6 L6566A C23 100N R64 150K R37 10K C30 2N2 R46 15R R47 100K C33 47u - 50V D11 STTH102A R35 2R7 R33 0R0 R50 1K0 Q3 BC847C 4 C41 10N R63 100K C40 10N R58 M57703 R59 12K C39 100N Q9 BC857C R70 18K 1 3 2 + + ~ 6/8 D1 1N4005 L2 SRW25CQ-T05V102 R1 NTC 10R-S236 Schematic J1 MKDS 1,5/ 3-5,08 F1 FUSE 4A L1 HF2422-203Y1R0-T01 D2 GBU4J 6 8 3 C6 100u - 450V D3 STTH2L06 5 C14 220N Q11 BC847C Q10 BC847C 1 2 MKDS 1,5/ 2-5,08 5-6 10-11 19V@4A 8 9 R25 470R T1 SRW32EC-T01H114 R19 3K0 R62 100K HS2 HEAT-SINK 1 HV N.C. GND R42 33K AC_OK VFF SS OSC MODE/SC ZCD VREF COMP 9 10 11 12 R60 6K8 16 15 14 13 C34 47N D16 LL4148 R67 12K R51 1K0 R52 0R56 R53 0R56 R31 39K 2 3 4 GD VCC VCC_PFC CS DIS 5 6 7 8 C38 220p R32 15K R36 1K8 R55 22R R69 1K0 R57 100R OTP PROT U3 SFH617A-4 R45 2K2 R74 47K R39 56K R68 220K U5 1 2 C44 1N V_REF CC3 4 R54 47K C35 220N R48 4K7 R49 24K R65 22K VCC CC_OUT CC+ CVGND CV_OUT TSM1014AIST 8 7 6 5 C36 100N EVL6566A-75WADP C43 2N2 EVL6566A-75WADP Revision history 6 Revision history Table 4. Date 28-Sep-2007 Document revision history Revision 1 Initial release Changes 7/8 EVL6566A-75WADP Please Read Carefully: Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries ("ST") reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST's terms and conditions of sale. Purchasers are solely responsible for the choice, selection and use of the ST products and services described herein, and ST assumes no liability whatsoever relating to the choice, selection or use of the ST products and services described herein. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. If any part of this document refers to any third party products or services it shall not be deemed a license grant by ST for the use of such third party products or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoever of such third party products or services or any intellectual property contained therein. UNLESS OTHERWISE SET FORTH IN ST'S TERMS AND CONDITIONS OF SALE ST DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY WITH RESPECT TO THE USE AND/OR SALE OF ST PRODUCTS INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION), OR INFRINGEMENT OF ANY PATENT, COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT. UNLESS EXPRESSLY APPROVED IN WRITING BY AN AUTHORIZED ST REPRESENTATIVE, ST PRODUCTS ARE NOT RECOMMENDED, AUTHORIZED OR WARRANTED FOR USE IN MILITARY, AIR CRAFT, SPACE, LIFE SAVING, OR LIFE SUSTAINING APPLICATIONS, NOR IN PRODUCTS OR SYSTEMS WHERE FAILURE OR MALFUNCTION MAY RESULT IN PERSONAL INJURY, DEATH, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE. ST PRODUCTS WHICH ARE NOT SPECIFIED AS "AUTOMOTIVE GRADE" MAY ONLY BE USED IN AUTOMOTIVE APPLICATIONS AT USER'S OWN RISK. Resale of ST products with provisions different from the statements and/or technical features set forth in this document shall immediately void any warranty granted by ST for the ST product or service described herein and shall not create or extend in any manner whatsoever, any liability of ST. ST and the ST logo are trademarks or registered trademarks of ST in various countries. Information in this document supersedes and replaces all information previously supplied. The ST logo is a registered trademark of STMicroelectronics. All other names are the property of their respective owners. (c) 2007 STMicroelectronics - All rights reserved STMicroelectronics group of companies Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan Malaysia - Malta - Morocco - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America www.st.com 8/8 |
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